Sunday, August 2, 2009

Chopping to a line

There is a simple technique for chopping to a line with a chisel. This is important when dovetailing but comes up in other situations as well. Look at the picture below. I left quite a distance between the chisel edge and the line I'm going for (I should have left a bit less, truth be told).
Now look at the same chisel in the same location, except now I've given it two sharp raps straight down (the chisel is vertical).
The chisel is now touching the line. The bevel of the chisel forced it 'off course' and compressed the wood against the face of the chisel. Pull the chisel out and chop at an angle to remove some material as shown below:
When this wedge of material has been removed you will now be able to set the chisel in the cut again, but by angling the chisel 5 or 10 degrees over the waste material you will be able to hit it hard with the mallet to give a slight under-cut, but not corrupt the edge you have already chopped in its correct location.
When you do the same thing from the other side you'll have severed the piece and have two true edges on it. Lovely.

Cut-To-Line or Pare-To-Line?

I did an experiment. I have never been fond of the notion of paring a dovetail intentionally. Hey, we've all pared to a line after we screwed up the sawing of it, or when there are whiskers left over after chopping, but to saw cut short of the line with the expressed purpose of adding an extra step to pare to the line... It just never seemed sensible to me. However! Never let it be said that I was not Open Minded! An experiment was in order.
I dug a little example pin-board out of my scrap pile and found another piece of wood to cut tails in. The board in question was, sadly, not quite the same thickness as the pin board, and that came back to bite me just a wee bit, but more on that later.

So I marked out each end of this little bit of wood from the same pin board. One set on each end. I then marked them 'saw' and 'pare' and started sawing. The 'pare' end was sawed with about 1/16" left to pare away to get to the line. The 'saw' end was sawed right to the line. Here is the 'pare' end:

The 'saw' end went together as per normal. Unfortunately, since the pin board had come out of the scrap bin and it was slightly thinner material than the tail board, the pins are a bit short, but that's of no real importance here. What matters is the fit between the pins and tails. Here is the 'saw' end of the board:
It turned out well enough, tight enough that the glue-up would sort out its minor problems. It went together with firm hand pressure, and squeaked as it did so (you've got to like the squeak!).
The pared end was a shambles. Why? Despite my spending at least three times longer on it than the saw-to-line end, and using honest-to-gosh paring chisels sharp enough to do cataract surgery with, it was miserable to try to pare a flat plane in the right location. Why is that? That's because there's only a scribe mark on one side of the piece! How are you supposed to get the plane in the right place with only a depth and one side? it was misery. No doubt if you were a person who used various jigs and appliances to cut dovetails such that you didn't have to worry about maintaining the vertical plane, etc. you'd be alright, but I found the experience far from rosy.
Oh, here's a shot of the pared-end of the board, showing the gappy dovetails:

Bottom line? The saw, properly used, always gives you a nice, flat plane and is far more predictable than trying to pare free-hand after the fact. I'm going to stick with sawing to the line, particularly since it's hugely faster!

Thursday, July 30, 2009

Layout methods

Beyond the selection of the type of gauge to use to get the angle you want (dealt with moons ago in this entry) there is the greater issue of laying out the tails and pins on the boards. The first question is whether to do a formal layout at all. Frank Klaus just eye-balls the angle and placing. It certainly works for him.


For those of us who want to do a formal layout we have a couple of options - either the ruler or the dividers. I have seen articles and videos suggesting that the way to lay out dovetails is to decide how many tails you want (3, in this example), add one to this number (to get 4), set a ruler diagonally on the piece of wood such that it spans some multiple of the number that you're looking for (in this case 4", but it could be 8", 12cm, 400mm, whatever you want that is divisible by, in this case, 4), then mark the divisions and use a square to run the lines to the end of the board (hoping that the end of the board is nice and square so you end up where you think you'll end up... otherwise you have to use a marking gauge of some sort to run the lines down to the end). At this point you will now have the centers of your prospective tails marked, so you use the ruler again to mark the width of the tails and now, at least, you know where the tails are, so you can get your gauge and mark the profiles. And if you have any energy left after all of that then you might be able to saw one or two.

There is an alternative, thankfully.


I learned about this method from a Rob Cosman video, and he attributes it to Alan Peters, and from an interview with Peters it seems that he originated it, though certainly it might have been independently discovered by someone else at some point. Regardless, it's a wonderful method and here it is:
Take two pairs of dividers. Set one pair to be the width you want for your half-pins (about half the thickness of the material, is common). Mark the width of your half pins (one on each side). If you cut tails first then you'll be marking the end-grain of the piece. If you cut tails first (like me) then you'll be marking on the outside face of the piece.

This is one of those things that is really simple, but hard to explain without showing it.
Now we set the second pair of dividers to an arbitrary value that represents the pitch of the joint. The pitch is the width of a tail plus the width of a pin. We lightly step the dividers across the piece, starting in the half-pin mark on one side, and the number of steps that the dividers take between the half-pin marks is the number of tails you would have, and the amount that the dividers over-steps the half-pin mark on the other side is the exposed width of the pin when the joint is assembled. If you're one of those skinny-pin people then you want this space to be tight.
Above we see a picture that probably should have been zoomed in more. Anyway, the dividers took two steps and then over-shot the right hand half-pin mark by about 1/4". That's a good pin size for my tastes, so I'll walk the dividers over again and push down to leave marks. I'll step it from the left hand half-pin mark, and then from the right hand half-pin mark, so that it leaves two sets of steps as shown below:

That set of marks establishes the layout for the pins (or tails if you had marked the end-grain).

I hope that makes sense. I might need to rewrite this with better pictures.

I just added the following picture that hopefully adds some sense to the above.

What comes first? The pins or the tails?

The first 'religious' discussion for this batch of postings is whether to cut the pins first or the tails first.

There is a reason to cut tails first in a production environment - you can stack half a dozen boards in the vise and cut the tails on all of the boards at once. This, arguably, saves you a bit of time. Not a lot of time, as the time spent cutting is not great compared to the time spent chopping, but in a production environment a bit of time saved can be important.
Rob Cosman - arguably the most influential of the current crop of dovetail gurus - tells us to cut the tails first.

Looks like there is plenty of reason to cut the tails first, eh?

Well... maybe not.

There is a drawback to cutting the tails first. A big one. That drawback is that you need to scribe the tails onto the end-grain of the pin board. There are three problems involved in scribing from tails to the pinboard. The first is that you are scribing onto end-grain, so it's much harder to see the resulting line even if the end-grain of the pin-board has been planed to perfection. The second is that you are trying to scribe inside a small cavity where there is not enough room for a pencil or even an awl, so you have to use a blade, and that leads us to the third problem. The third problem is that you have to use a thin blade to scribe, and that can be hard to do without taking a slice from your tail or taking the wrong angle, as the blade wants to follow the path its on whether that path is the right one or not.

If, however, you cut the pins first and use them to scribe the tails then you are marking onto face grain, and you have plenty of room to use a pencil or an awl.

I always get better results when I cut the pins first, and Frank Klaus, the Godfather of Dovetailing, says to do the pins first. So did Tage Frid, before his unfortunate passing.

For me my preference is, and will always be, to cut the pins first.

Thoughts on Dovetails. Again.

After a bit of a hiatus I find myself with some time on my hands, so I'm back, and thinking about dovetails.

What is it about hand-cut dovetails that plagues the thoughts of the hobby woodworker? It seems you can't swing a dead cat without hitting a blog or two agonizing about the nuances of hand-cutting dovetails. Are we sheep that need to follow the herd? It seems so, and now it's my turn. Ba-a-a-a-a-a. :)

The following topics will be covered in the next few entries-
- Pins first or tails first?
- Layout methods
- Cut-to-line or pare-to-line?
- How do you chisel to the line?
- Best type of chisel for dovetailing?